Raised Hearth Fireplace

We rounded out the week with the installation of a raised hearth fireplace.

This project first involved the tear out of the existing fireplace, an uninspired tile surround that our clients were not happy with. We then built and installed the hearth platform. The granite company were then able to install the granite hearth and fireplace surround and we followed up with the installation of the columns, valence and mantle.

The project was built from maple and finished with “creamy white” pigmented lacquer color matched to existing nearby cabinetry. All the parts, including the moldings, were made in-house.

Our clients were thrilled with the new addition to the room!

Media center and electric fireplace

This is a media center incorporating an electric fireplace. We installed this yesterday and I’m really pleased with how it turned out!

It’s made from rift sawn white oak, stained Expresso and finished with a clear coat of @targetcoatings water based lacquer.

The floating shelves on either side of the TV area have dimmable recessed lights LED lights.

I seem to say this often, but I’m so fortunate with the clients I have. This is the second project we’ve done for them and we’re talking about one more.

Custom moldings

I recently made the decision to step up my molding game with the purchase of a Williams & Hussey molding machine. I wanted the ability to produce small runs of moldings on demand as well as the ability to make the moldings out of the exact same wood that I was using for the rest of a project. Also, being close to historic St. Augustine, I was getting the occasional request to make moldings that are no longer commercially available and I wanted the ability to get custom knives made to match historic moldings and fulfill those request.

This is a sneak peak of the first project that I’ve built where I made all the moldings on the project. Door moldings, astragal, crown and baseboard were all made here in the workshop on the W&H molding machine. It has really exceeded my expectations and I’m very pleased with the performance of the machine.

It was great to be able to mill some lumber, run it through the molder and incorporate it into the project, all on the same day. No waiting days or weeks for delivery and paying large shipping costs on long lengths of molding.
What has also been impressive has been the customer service I’ve received from Williams & Hussey. Questions about setting up the machine, purchasing knives and getting custom knives made were all answered promptly by both phone and email.

As the owner of a small workshop I am constantly having to make decisions about tool and machinery purchases, none of which are cheap purchases. It feels great to know that this was a good decision and that this investment in the workshop will pay me back for many years to come!

If you need or know of anyone who needs, moldings made to a profile that is no longer available commercially, let me know. From a small sample of the molding, I can get some knives custom made and run the moldings for you.

Renderings

This is a rendering of our current project. A built-in media center with an electric fireplace.

Renderings are a very important part of the process. They allow me to show my client exactly what I will build them, in their home setting. They also allow for changes during the design process. It’s far easier, and cheaper, to make the changes at this point instead of after we start cutting.

It takes a lot of work to prepare them, but they are worth it. I constantly hear from clients how important the renderings were to settle on a design or how much the final product looks like the rendering.

Media Center with TV Lift

We actually installed this media center the week before last. We got back to the workshop and immediately started on the next project and I am only now finding time to post this.

This media center is for the same clients as the previous large built in. Actually, it is in the same room. A beautiful living room with an amazing view of the St. Johns River.

Much of the details are the same as the previous built in. Rift sawn white oak veneer, sprayed with “Amazing Gray” and a glaze applied. Push hinges on the doors to minimize the hardware. A simple push on the door and the swing open. Veneer grain orientated to match and flow throughout the project.

Textured panels in the back of the open areas, the pattern reflecting rippling water, which is fitting given the view from the room.

Two of the drawer cabinets actually only have one large drawer, the second drawer front allows the pattern not to be disrupted. The large drawers will house an LP collection. You do remember those, don’t you?

To give you a sense of the scale of this project, the taller cabinet in the center houses a 75″ TV which is on a lift. I’ll post a video of the lift in action separately and you can see the TV open the lid of the cabinet as it goes up and the lid settling back into place as the TV goes down. It’s pretty cool to watch, probably better than much of what is on the TV 🙂

Once again, I’m so fortunate to have the clients that I do. Lots of discussion on both of these projects and it was such an enjoyable journey going from the initial idea of the design to the completed project.

USMC Retirement Gift

Andrei Zborovski, owner of Avrora Inc. is a furniture maker and his workshop is just down the street from mine. We have different talents and resources and so occasionally we will work together on a job.

A client approached Andrei with an idea for a retirement gift for a member of the United States Marine Corp. Andrei saw the potential for some CNC work and invited me to collaborate with him and his client on designing and building the gift.

Andrei’s client sourced the artillery shell, the brass plaque and the unit logo’s. I did all the CNC work cutting out the various parts and carving and routing the table top. Andrei prepared the blanks, assembled all the parts and then stained and glazed the piece and truly brought it to life with the finish.

We actually finished the project earlier this month but have held off on posting it as the retirement ceremony was this past Friday. By all accounts, the ceremony was a success and the retirement gift was well received.

From our client: “The retirement ceremony was wonderful, and the table stole the show at the end of the evening!”

 

Live edge table

Bar height live edge table built and delivered for a patient client. The live edge slab is Parota and the legs and stretchers are built from Red Grandis.

All the joints are knock down so the table can easily be taken apart for transport if needed.

Built in cabinet

We installed this built in earlier this week. It’s amazing how well it both fits in the room and how it enhances the room.

The design brief was to cover the entire wall, left to right, floor to ceiling, with cabinetry, unlike the original built in which had a large border of wall all around it. The design also called for minimalist slab doors with little hardware.

The doors and drawers fronts are rift sawn white oak veneer and have been laid out so the grain flows from one door to the other. Push hinges were used on the doors in lieu of hardware. A simple push on the door and it swings open.

The finish is “amazing gray” with a glaze applied to highlight the grain and then sprayed with a clear top coat.

The textured panel in the open cabinet happened after my client saw some textured doors in my workshop and figured out a way to incorporate it into the design. A dimmable LED light highlights the texture pattern The pattern gives the impression of water, which is appropriate as the house is on a river which this room overlooks.

There is so much more I could say about this project, the discussions and journey the design took to get to this point and the great clients I got to work with on this project. Hopefully the pictures will make up for anything I may have missed.

It was a challenging and enjoyable project and I’m pleased with how it turned out.